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KL 110

CNC-controlled sewing unit with rotating head and full-automatic template changer system
HeadbagArmaturenbrett / DashboardAuto / CarAutositz / Car seatKopfstütze Armlehnen / Headrest armrestsMarkise / AwningPolster / UpholsteryPolster Armlehnen Kopfstuetzen / Upholstery Armrests Headrests Verdunkelungsrollos / Blackout blinds Outdoor Schuhe / Outdoor shoesAtmungsaktive Schuhe / Breathable shoesSchuhe / ShoesTaschen / Bags
CNC-Drehkopf-Headbag-Nähanlage (Nähmaschine in X-Richtung, Nähguthalter in Y-Richtung verfahrbar) / CNC-Rotating Head Headbag Sewing Unit (sewing machine X-axis driven, template Y-axis driven)

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sophisticated seams

Features

  • 360° rotating head with alternating double transport for perfect seam results in the multi-directional sewing process
  • Full-automatic template changer system, completely integrated in the machine, for a fully-overlapped workflow
  • Stitch type: double lock stitch (301)
  • Excellent sewing properties due to vertical hook system
  • Two needle version
  • XL hook (26 mm) with large bobbin thread capacity
  • Sewing head, pneumatically liftable (80 mm) for direct access to any seam position
  • Electromagnetic thread trimmer for upper and lower thread
  • Thread tension adjustable via proportional valve
  • Upper thread monitor via sensor (The machine stops when the thread tension decreases)
  • Lower thread monitoring by stitch count (alternatively by photoelectric thread monitor)
  • Lower thread bobbin winder
  • Clamping device for the fixation of the sewing template in the sewing area
  • Automatic template detection
  • Touch screen operator panel for an easy operation

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Options

  • Second thread tension, pneumatically activated
  • Thread tension individually programmable
  • Upper thread clamping device
  • Upper thread tension monitoring
  • Pressure foot height adjustment, electromotive
  • Alternative thread trimming devices like thread scissor or heaterwire device
  • Retractable lower thread bobbin case cover, pneumatically activated
  • Template identification with RFID sensor
  • Integration of additional features to the template
  • Automatic template loading
  • Automatic part removal from the template
  • Combination and integration into existing production processes
  • Integration of safety relevant quality monitoring systems
  • Material layer verification
  • Material loading sensor
  • Color sensor for parts detection
  • Barcode scanner for part identification
  • Barcode printer
  • Illuminated table (glass plate inserted) in the loading area for visual monitoring of the seam flow, e.g. after the silicone application

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New (Option)

AI-based Online VISION SYSTEM for guided sewing ensures the control and optimization of the seam pattern between the perforation (when topstitching of decorative seam designs on fully and partially perforated leather and fabric). The Clou, AI Online Vision System ensures the control and optimization of the seam appearance between the perforation in REAL TIME and STITCH BY STITCH. Position tolerances of the perforation are detected and corrected immediately. Maximum quality results can thus be achieved. Waste is permanently minimized. This saves time and money and makes an important contribution to sustainability. Revolutionary! 

Vision_system

Specifications

Max. sewing speed: 2.800 s.p.m
Stitch length: max. 12 mm

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PFAFF is the exclusive trademark of VSM Group AB. | PFAFF Industriesysteme und Maschinen GmbH is an authorized licensee of the PFAFF trademark.
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